West System Products

100 Support Pack
Ideal to complement the Junior Pack and, when combined with that pack, creates a kit capable of completing most small repair jobs. Contents include 403, 406 and 407 fillers, glue brushes, mixing sticks, graduated mixing pots, gloves, syringes and glass tape.
100 = 1 Pack

101 Mini Pack
Contains a selected mix of materials used to complete smaller repairs around the boat, in the workshop or at home. Contents include 250g 105 Resin, 50g 205 Hardener, 403 & 407 fillers, dispensing syringes, application tools, gloves and instructions.
101 = 1 Pack

104 Junior Pack
A 600g pack of WEST SYSTEM epoxy (105/205). Designed for the small users.
104 = 1 Pack

105-K Glass Fibre Boat Repair Kit
This kit includes all the materials required to complete a range of repairs to glass fibre boats. Contents: 250gm 105 resin, 50gm 205 hardener, 402 milled glass, 409 microspheres blend, three mixing cups, one reusable mixing stick, two pairs nitrile gloves, two glue brushes, two syringes, 1m x 125mm 450g/m² biaxial glass tape, 1m x 75mm 175g/m² plain weave glass tape, 1m x 100mm peel ply and instructions.
105-K = 1 Pack

A Pack
1kg of 105 resin with 0.2kg of 205 or 206 hardener.
A Pack = 1.2kg

B Pack
5kg of 105 resin with 1kg of 205 or 206 hardener
B Pack = 6.0kg

C Pack
25kg of 105 resin with 5kg of 205 or 206 hardener
C Pack = 25kg

E Pack
225kg of 105 resin with 45kg of 205 or 206 hardener
E Pack = 270kg

105 Epoxy Resin
105 Epoxy Resin® is the base material on which all West System 105 System epoxy compounds are built. The resin is a clear, pale yellow, low-viscosity liquid epoxy resin. Formulated for use with West System hardeners, it can be cured in a wide temperature range to form a high-strength solid with excellent moisture resistance.

205 Fast Hardener
205 Fast Hardener® is a medium-viscosity epoxy curing agent. It is used in a majority of situations, at lower temperatures and to produce a rapid cure that develops its physical properties quickly at room temperature. When mixed with the 105 Resin in a five-part resin to one-part hardener ratio, the cured resin/hardener mixture yields a rigid, high-strength, moisture-resistant solid with excellent bonding and coating properties.

206 Slow Hardener
206 Slow Hardener® is a low-viscosity epoxy curing agent for use when extended working and cure time is needed or to provide adequate working time at higher temperatures. When combined with 105 Resin in a five-part resin to one-part hardener ratio, the cured resin/hardener mixture yields a rigid, high-strength, moisture-resistant solid with excellent bonding and coating properties.

Special Application Hardeners

207 Special Coating Hardener
207 Special Coating Hardener® is formulated for use with WEST SYSTEM 105 Resin for coating applications where an extremely clear finish is desired. This hardener also provides excellent adhesion for bonding applications. 207 contains an ultraviolet inhibitor to protect the 105/207 mix against sunlight. However, the cured epoxy surface still requires long-term UV protection with a quality marine paint or a UV filtered two part varnish.

209 Extra Slow Hardener
209 Extra Slow Hardener™ is formulated for use with WEST SYSTEM Brand 105 Resin for general coating and bonding applications in extremely warm and/or humid conditions or when extended working time is desired at room temperature. Provides approximately twice the working time of 206 Slow Hardener. Forms a clear, ambercolored solid with good physical properties and moisture resistance for bonding and coating applications.

Speciality Epoxy

G5 Five-Minute Adhesive
An easy to use two part, fast setting resin/hardener system. This adhesive is ideal for quick repairs and general bonding around the boat and in the home, the workshop or garage. It is suited for spot applications to hold component parts in position whilst bonding is completed with WEST SYSTEM epoxy. G5 will adhere to most prepared surfaces including wood, fibreglass and most metal and cures in 4-5 minutes.

610 Six10 Adhesive Cartridge (190ml)
combines the strength and reliability of a two-part WEST SYSTEM® Brand Epoxy with point-and-shoot convenience. The self-metering coaxial cartridge dispenses a gap-filling structural epoxy that bonds tenaciously to wood, metals, fiberglass and concrete. The tube comes with a static mixer that lets you lay down a bead of thickened epoxy with any standard caulking gun.
610 = 1 Cartridge

600-2 Static Mixers (for Six10 Adhesive)

650 G/flex Epoxy Pack
A toughened, versatile, liquid epoxy for permanent waterproof bonding of fiberglass, ceramics, metals, plastics, damp and difficult-to-bond woods. Includes 118ml of G/flex 650 Resin, 118ml of G/flex 650 Hardener (236ml of mixed epoxy), and handling and repair instructions.

650 G/flex Resin Only

650 G/flex Hardener Only

650-K G/flex Epoxy Repair Kit
Kit contains 118ml G/flex 650 resin, 118ml G/flex 650 hardener, 2-reusable mixing stick/applicators, 2-12 cc syringes, 4 g-adhesive filler, 4-mixing cups, 1 pr-disposable neoprene gloves, 4-alcohol cleaning pads and complete handling and repair instructions.
1 kit

655-K G/flex Thickened Epoxy Adhesive Repair Pack
Kit contains 125ml - G/flex 655 resin, 125ml - G/flex 655 hardener (250 ml mixed epoxy), 2 reusable mixing stick/applicators, 4-alcohol cleaning pads, 1 pr-disposable neoprene gloves, 10 mixing palettes and complete handling and repair instructions.
1 kit

655 G/Flex Thickened Epoxy Adhesive Pack
A thickened, easy-to-use epoxy that permanently bonds fiberglass, ceramics, metals, plastics, damp and difficultto-bond woods. G/flex is toughened to make structural bonds that absorb the stresses of expansion, contraction, shock and vibration. Glue resinous woods, exotic woods and a wide range of dissimilar materials.
655-32 = 1 Litre Pack

655 G/Flex Thickened Epoxy Adhesive Resin Only

655 G/Flex Thickened Epoxy Adhesive Hardener Only

Metering Dispensers

301 Mini Pump Set (5:1)
Specially designed for convenient and accurate dispensing of WEST SYSTEM 105 Resin and 205 or 206 Hardeners. The pumps mount directly on the resin and hardener containers and have been calibrated to deliver the correct working ratio of 5 parts by weight of resin to 1 part by weight of hardener with one stroke from each pump.
WARNING: DO NOT USE 301 MINI PUMPS WITH 207 OR 209 HARDENERS.

303A Special Ratio Mini Pump Set (3:1)
Designed for convenient and accurate dispensing of WEST SYSTEM 105 Resin and 207 Special Coating Hardener or 209 Extra Slow Hardener. The mini pumps mount directly on the resin and hardener containers and have been calibrated to deliver the correct working ratio of 3 parts by weight of resin to 1 part by weight of hardener with one stroke from each pump.
WARNING: DO NOT USE 303 SPECIAL RATIO MINI PUMPS WITH 205 OR 206 HARDENERS.

306-25 Model A Dispensing Pump (5:1 ratio)
For metering larger quantities of 105 Resin and 205 or 206 (5:1 ratio) Hardeners. The 306-25 Pump will reduce mixing time and waste on large projects. A carrying handle allows you to move the pump where the work is. Reservoirs hold one gallon of resin, one quart of hardener. Dispenses approximately 0.5 fl oz of resin/hardener per pump stroke (about 1 qt per minute).
306-25 = 1 Pump

306-23 Model A Dispensing Pump (3:1 ratio)
Similar to 306-25 Metering Pump described above. For metering 105 Resin and 207 Special Coating or 209 Extra Slow (3:1 ratio) Hardeners.
306-23 = 1 Pump

306-K Pump Rebuild Kit
Includes seals, balls, gaskets, springs, high-rise tubes with ferrules and new resin and hardener reservoirs with lids.
306-K = 1 Kit

309 Gear Pump(5:1 ratio)
For use with 205 or 206 (5:1 ratio) Hardeners. The 309 Gear Pump is designed and built by Gougeon Brothers for large projects and manufacturing operations. The home builder and professional alike will enjoy the efficiency of this high-volume pump. With continuous rotation of the crank, the metered resin and hardener can be delivered at up to five quarts per minute. Positive shutoff prevents resin and hardener loss through dripping spouts. Reservoirs hold two gallons of resin, one gallon of hardener.
309 = 1 Pump

309-3 Gear Pump (3:1 ratio)
Similar to 309 High-Capacity Gear Pump described above. For metering 105 Resin and 207 Special Coating or 209 Extra Slow (3:1 ratio) Hardeners.
309-3 = 1 Pump

Fillers

402 Milled Glass Fibre
A high density blended filler consisting of loose chopped glass and other fillers, intended for small semi structural repairs, filling voids, or small scale impact damage to glass fibre laminates. The finished repairs are incredibly strong, tough and resilient.

403 Microfibres
A fine fibre blend, is used as a thickening additive with resin/hardener to create a multi-purpose adhesive, especially for bonding wood. Epoxy thickened with microfibers has good gap-filling qualities while retaining excellent wetting/penetrating capability.

404 High-Density Filler
Is a thickening additive developed for maximum physical properties in hardware bonding where high-cyclic loads are anticipated. It can also be used for filleting and gap filling where maximum strength is necessary.

405 Filleting Blend
This strong, wood-toned filler is good for use in glue joints and fillets on naturally finished wood. It mixes easily with epoxy and lets you create fillets that are smooth and require little sanding. Its color is a consistent brown, so 405 can be used to modify the shade of other WEST SYSTEM fillers.

406 Colloidal Silica
Is a thickening additive used to control the viscosity of the epoxy and prevent epoxy runoff in vertical and overhead joints. 406 is a very strong filler that creates a smooth mixture, ideal for general bonding and filleting. It is also our most versatile filler. Often used in combination with other fillers, it can be used to improve strength, abrasion resistance, and consistency of fairing compounds, resulting in a tougher, smoother surface.

407 Low-Density Filler
Is a blended microballoon-based filler used to make fairing putties that are easy to sand or carve. Reasonably strong on a strength-to-weight basis. Cures to a dark red/brown colour.

409 Microsphere Blend
A pure white, hollow glass bubble based, low density filler designed for filling and fairing of fibreglass.

410 Microlight™
Is the ideal low-density filler for creating a light, easily-worked fairing compound especially suited for fairing large areas. Microlight mixes with greater ease than 407 Low-Density filler or microballoons and is approximately 30% easier to sand. It feathers to a fine edge and is also more economical for large fairing jobs. Not recommended under dark paint or other surfaces subject to high temperatures. Cures to a tan colour.

Additives

420 Aluminium Powder
Add between 5 to 10% by volume to provide protection from ultraviolet light in areas which will not be protected with other coatings and as a base for subsequent painting. Will substantially increase the hardness of the coated surface.
420 = 0.1kg

421 Fire Retardant Additive
421 is a fine white powder added to the epoxy in the ratio of one to one by weight. The cured material is a fire retardant composition for use in engine or galley areas. 421 Fire Retardant will greatly increase the viscosity of the epoxy and the composition requires trowelling or squeegeeing into place.
421 = 1.0kg

422 Barrier Coat Additive™
A proprietary blend designed to improve the moisture exclusion effectiveness of WEST SYSTEM epoxy. 422 also increases the abrasion resistance and is an excellent additive for providing a barrier coating to help prevent gelcoat blistering. Add 20 to 25% by weight of 422 to the mixed epoxy.

423 Graphite Powder
A fine black powder added to WEST SYSTEM epoxy (10% by volume) to produce a low friction exterior coating with increased scuff resistance, durability and mar resistant. Epoxy/graphite is commonly used as a coating on rudders and centreboards, or on the bottoms of racing craft that are dry sailed. The epoxy/ graphite mix can also be used in teak deck construction to simulate traditional seams in appearance and to protect the resin from sunlight.

425 Copper Compound
425 Copper Compound can be added to the mixed epoxy to provide a base coat for conventional bottom paint. When added to the epoxy at the rate of 80% by weight, the resultant hard surface increases the moisture exclusion effectiveness, abrasion resistance and provides some back up antifouling properties. Can be used for any coating application when a harder surface is required, e.g. coating moulds.

Colouring Additives

501 White Pigment, 502 Black Pigment, 505 Blue Pigment, 506 Grey Pigment
WEST SYSTEM colour pigments can be added to the epoxy to provide a base colour for a final finish system. The coloured surfaces also tend to highlight flaws and imperfections. Pigments should be added at a rate of approximately 3 to 5 % by weight and should only be added to the final coat of epoxy because the increased viscosity of the mix will impair the ability of the epoxy to penetrate and seal surfaces.

Graphite Fibres

701 Graphite Fibres / Tow 25mm
For adding strength to specific areas on centreboards, rudders, masts and models, etc.
701B = 304m

Glass Tape

450g/m² Biaxial Tape (441g/m2 = 13oz)
For use in taping seams, joints and small repairs.

175g/m² Plain Weave Tape (170g/m² = 5oz)
For use in taping seams and joints.

Biaxial Glass Fabric

300 g/m² ±45° Biaxial (305g/m² = 9oz)
General purpose fabric for use in sheathing, repair, in mould laminating, etc.

610g/m² ±45° Biaxial (610g/m² = 18oz)
General purpose fabric for use in sheathing, repair, in mould laminating, etc.

450g/m² ±45° Biaxial (441g/m² = 13oz)
General purpose fabric for use in sheathing, repair, in mould laminating, etc.

Glass Cloth

135g/m² Plain Weave Glass Cloth (135g/m² = 4oz)
For use in sheathing lightweight structures such as canoes and models.

200g/m² Plain Weave Glass Cloth (203g/m² = 6oz)
For use in general sheathing work on hulls and decks, etc.

200g/m² Twill Weave Glass Cloth (203g/m² = 6oz)
For use in general sheathing work on hulls and decks, has good drapability.

280g/m² Twill tapered edges (271g/m² = 8oz)
For use in general sheathing and re-laminating work and general repairs to boat structures. Very good drapability.

190g/m² C/foot Weave Glass Cloth (203g/m² = 6oz)
For use in sheathing surf and sailboards, rudders and centreboards.

260g/m² Woven Roving (271g/m² = 8oz)
General purpose economic glass cloth.

Peel Ply

Peel Ply
Peel Ply is a finely woven fabric treated with a release agent to which epoxy will not bond. Excellent for providing a release and reducing subsequent sanding prior to applying more epoxy.

Application Tools

790 180mm Foam Roller Cover
180mm wide, 45mm diameter, foam roller cover.

791 180mm Roller Frame
180mm wide bird cage roller frame designed for use with the 790 Roller cover.
1

800-2 75mm Foam Roller Cover
75mm wide foam roller cover - ideal for coating epoxy in small areas.

801 75mm Roller Frame
Reusable 75mm wide roller frames for use with the 800 roller covers.
1

802 Roller Pan
Flexible plastic roller pan allows cured epoxy to ‘pop out’, so the pan can be reused. Eliminates the need for liners.
1

803 Glue Application Brushes (pack of 5)
Handy, disposable, glue brushes with a wooden handle. These brushes are used for a wide variety of gluing and coating applications.
803-5 = 5 of

804 Mixing Sticks
150mm x 18mm wide rounded wooden mixing sticks for blending epoxy and perfect for small radii fillets.

804B Wooden Stirrers
300mm x 27mm, square edged wooden stirrers will ensure thorough mixing when high percentages of fillers are incorporated into the epoxy. Strong, durable stirrers that are ideal for scraping excess epoxy from surfaces.
804B-5 = Pack of 5

805 Graduated Mixing Pot
Strong reusable 800ml mixing pots graduated in 50ml divisions. When cured, solid epoxy easily “pops out” of these reusable plastic mixing pots.
800ml

807 Syringes
Reusable syringes which can be loaded with the epoxy for injecting into difficult working areas. Ideal for hardware bonding and plywood repairs.

808 Plastic Squeegees
Lightweight, reusable squeegees for fairing and filling applications. Double-edged, 90mm x 150mm.

809 Notched Spreaders (pack of 2)
110mm × 110mm Lightweight, reusable spreaders with 3mm, 4mm and 6mm notches on three sides for quickly applying modified epoxy at a constant rate. Useful when laminating large panels

811 50mm Paddle Roller
Ridged aluminium rollers for thoroughly wetting-out fabrics with epoxy. Diameter 22mm.

817 25mm Finishing Brush
High quality brush for varnish or paint application.

818 Laminating Brush
Good quality firm bristle brush for applying epoxy over the laminating area and for consolidating the fabric. Available in 50mm
1

Cleaning & Safety Equipment

820 Resin Removing Cream
Formulated to remove uncured epoxy from skin. Available in 250 dispensers and 1kg plastic pots.

831 Barrier Cream
An aerosol containing a non-irritant, multi-purpose barrier cream which has special bactericidal ingredients to minimise the risk of skin infection. Protects against resins, oils, grease and petroleum spirits.

832 Disposable Protective Nitrile Gloves
Lightweight, seamless disposable gloves help prevent exposure to chemicals. Excellent protection with good finger sensitivity and dexterity. CE marked.

834 Reusable Gloves
Heavy-duty rubber gloves offer superior tear and abrasion resistance and are liquid proof. Can be reused. CE marked.
Per pair

850 Cleaning Solvent
A specially blended cleaning solvent for removing uncured epoxy from tools, boat and workshop surfaces. Also excellent for cleaning contaminants from cured epoxy surfaces.

855 Cleaning Solution
A safe, easy to use cleaning solution developed to remove uncured epoxy from tools workbenches, minipumps etc. Can also be used to wash off amine blush.

Sundry Items

875 Scarfer®
A unique tool designed by Gougeon Brothers for cutting accurate scarf joints in plywood up to 3/8" thick. Attaches easily to most circular saws and is easily removed.
875 = 1 of

885 Vacuum Bagging Kit + Instructions
A complete starter kit for room temperature repairs and small laminating projects up to 1.2m² in size. The kit includes: Venturi vacuum generator (with bronze muffler), Vacuum Cups (3), 6mm i/d, Vacuum Tubing (3m), Vacuum Gauge, Junction “T” Barbs (2), Release Fabric (1.4m²), Breather Fabric (1.4m²), Vacuum Bag Film (1.4m²), Vacuum Bag Sealant (7.5m), Instruction leaflet, 002-150 VACUUM BAGGING TECHNIQUES.
885 = Per Kit

Vacuum Cups
885-3 = Pack of 3

Venturi Vacuum Generator (With Silencer)
The venturi generator develops over 65kPa of vacuum (0.065MPa) and is designed to run off of conventional shop air compressors delivering at least 0.42MPa. Some item specifications may vary.
885-6 = 1 of

Replacement Silencer
885-7 = 1 of

Publications & Videos

Fibreglass Repair Video
A guide to structural repair on fibreglass boats. Covers repairs to cored and non-cored panels and how to apply gelcoat over epoxy repairs.
002-894 = 1 of

Gelcoat Blisters Video
A guide for repairing and preventing gelcoat blisters on fibreglass boats. Includes an analysis of the factors contributing to blister formation and steps for preparation, drying, repairing and coating for moisture protection.
002-896 = 1 of

How-To DVD
A compilation of three instructional videos demonstrating basic handling and advanced techniques, including Basic Application Techniques; Fibreglass Repair with WEST SYSTEM Epoxy and Gelcoat Blister Repair with WEST SYSTEM Epoxy. Interactive menus allow for easy navigation through these subjects.
002-898 = 1 of

Gougeon Brothers on Boat Construction
Decades of experience building with wood and epoxy are compiled in this 5th edition, completed in 2005. New and updated material is combined with proven technology in a revised layout for navigation. Extensive chapters on hardware bonding, construction methods, safety and tools are described with the aid of hundreds of detailed illustrations and photographs. Used as a textbook in boatbuilding schools. Over 100,000 copies in print.
002 = 1 of

Advanced Vacuum Bagging Techniques
A step-by-step guide to vacuum bag laminating, a technique for clamping wood, core materials and synthetic composites bonded with WEST SYSTEM epoxy. Discusses theory, moulds, equipment and techniques used to build composite structures.
002-150 = 1 of

Fibreglass Boat Repair & Maintenance
A complete guide to repair fibreglass boats with WEST SYSTEM epoxy. Includes illustrated procedures for structural reinforcement, deck and hull repair, hardware installation, keel repair and teak deck installation.
002-550 = 1 of

Gelcoat Blisters: Diagnosis, Repair & Prevention
A guide for repairing and preventing gelcoat blisters in fibreglass boats with WEST SYSTEM epoxy. Includes an analysis of the factors that contribute to blister formation and illustrated steps for preparation, drying, repairing and coating for moisture protection.
002-650 = 1 of

Final Fairing & Finishing
Techniques for fairing wood, fibreglass and metal surfaces. Includes fairing tools, materials and a general guide to finish coatings.
002-740 = 1 of

Wooden Boat Restoration & Repair
An illustrated guide to restore the structure, improve the appearance, reduce the maintenance and prolong the life of wooden boats with WEST SYSTEM epoxy. Includes information on dry rot repair, structural framework repair, hull and deck planking repair, hardware installation with epoxy and protective coating.
002-970 = 1 of